Gaztron Engineering

Gaztron’s Water Electrolysis Technology

Our high-pressure bipolar water electrolysis technology offers a simple and rapid means of producing hydrogen, utilizing only power and deionized water. Our product line includes systems capable of producing hydrogen at rates ranging from 0.25 Nm3/hr up to 500 Nm3/hr for a single electrolyzer. For higher production capacities, multiple electrolyzers can be connected to common subsystems.

Gaztron’s Water Electrolysis Technology

Gaztron’s water electrolysis hydrogen plant offers several features and benefits, which include:

  • Bipolar systems are skid mounted, while PEM generators are constructed with panels from Proton NEL.
  • Installation is easy, with the system typically handed over within a week.
  • PLC control enables fully automatic operation.
  • The system can be designed for load following or tank filling mode.
  • Efficient power usage keeps the cost of production low.
  • High standards of instrumentation and adherence to Hydrogen safety codes.
  • Add-ons such as a booster compressor allow for high pressures up to 700 bar(g).
  • Built to withstand Indian climatic conditions, Gaztron’s Hydrogen Gas Generator is a reliable choice.

How it Works?

Bipolar Technology – Using Alkaline electrolyte

Our Electrolyzer features a Bipolar design, in which high purity DM water is split into H2 and O2 using DC power from a rectifier. Hydrogen is generated at the cathode side of the cells, while oxygen is produced at the anode side. This unique design results in a compact Electrolyzer unit that can produce gases at high pressure (15 Bar) directly, eliminating the need for a separate Hydrogen compressor for medium pressure Hydrogen requirements.

Proton Exchange Membrane (PEM)

The electrolyzer utilizes proton exchange membrane (PEM) technology, generating Hydrogen gas at the cathode at customer-preferred pressures, while oxygen gas is produced at the anode at pressures near ambient. The membrane’s high bubble point ensures that oxygen does not mix with the hydrogen stream, ensuring safe and simple operation with a full differential pressure design.

Technical Specifications

Our Hydrogen Generator is an inventive solution for producing pure hydrogen that is cost-effective. It employs advanced engineering and an efficient design to provide hydrogen at a much lower cost than other options, which helps to optimize your production process.
Technical Specification GAZ-NPH GAZ-NPS GAZ-NPMC GAZ-NPC
Hydrogen production 2 to 6 Nm³/hr 0.25 to 1 Nm³/hr 10 to 30 Nm³/hr 250 or 500 Nm³/hr
Hydrogen purity 99.9995% H₂ 99.9995% H₂ 99.9998% H₂ 99.95% – 99.9995% H₂
Hydrogen dew point 99.999% by vol 99.999% by vol -72°C H₂O < 5 ppm
Hydrogen delivery pressure 15 Bar or 30 Bar 15 Bar 30 Bar 30 Bar
Oxygen Automatic, PLC Controlled Automatic, PLC Controlled Automatic, PLC Controlled Automatic, PLC Controlled
Electrolyte Export steam Export steam Export steam Export steam
Power requirement 6.8 – 7.3 kW/Nm³-H₂ 6.7 kW/Nm³-H₂ 5.8 – 6.2 kW/Nm³-H₂ 1.25 MW or 2.5 MW
Utilities required from customer Power, Deionized & Cooling Water Power, Deionized & Cooling Water Power, Deionized & Cooling Water Power, Deionized & Cooling Water

Gaztron’s Hydrocarbon – Reforming Technology

The attainment of high-purity hydrogen, reaching levels up to 99.9999%, constitutes an imperative requirement across diverse industries. With the support of our esteemed European partners, who boast a portfolio of over 80 successfully commissioned hydrogen production facilities globally, we stand in a formidable position to offer bespoke, economical, and validated solutions for the establishment of hydrogen generation plants that cater to a range of hydrocarbon feedstocks, including natural gas, LPG, naphtha, and methanol.

Gaztron’s Steam Reformer – Natural Gas / LPG / Naphtha

Our advanced production process for high purity hydrogen involves the steam reforming of hydrocarbons, followed by a PSA purification step. The feedstock is preheated by mixing it with a split stream of hydrogen and passing it through a sulfur removal process. It is then combined with superheated steam and passed through catalyst-filled reformer tubes, where it is converted into a syngas containing H2, CO, CO2, H2O, and CH4.

The hot syngas is then cooled through a heat exchanger, which recovers a significant amount of its sensible heat, before being passed through the CO-shift stage. The syngas is further cooled to ambient temperatures, resulting in the condensation and subsequent separation of water vapor. Finally, the purified hydrogen is isolated to the desired level of purity using a molecular sieve PSA purification unit.

The reformer is fired by a high-velocity burner that consumes both fuel and tail gas. Any tail gas produced during the PSA purification stage is buffered in the tail gas buffer tank. The hot flue gases generated by the reformer are directed towards a waste heat boiler, which is used to superheat the feed/steam mixture and preheat the feed in the heat exchangers.

Gaztron’s Steam Reformer – Methanol Reforming

The production of high purity hydrogen involves a two-stage process of methanol reforming and PSA purification. Initially, a mixture of methanol and deionized water is vaporized in heat exchangers and directed to a heated catalyst reactor, which transforms the methanol/water vapor into a syngas containing hydrogen, carbon monoxide, carbon dioxide, methane, and water vapor. This syngas is subsequently cooled in a heat exchanger, with the water vapor condensed and recycled to the storage tank. The cooled syngas is then fed to the PSA purification unit, which utilizes a molecular sieve to isolate the hydrogen to the desired purity. The tail gas from the PSA purification unit is sent to the buffer tank and used as fuel for the required process heat. The process heat can be supplied either by utilizing our Principal’s distinctive circulation of hot inert gas or by using a thermal oil system. By using the circulation of inert gas instead of thermal oil as the heat transfer fluid for heating, the reformer renders a thermal oil system obsolete and avoids all associated expenses and issues related to handling thermal oil. In scenarios where thermal oil is already accessible or for large MeOH-based reforming plants (exceeding approximately 2000 Nm³/h H2), a thermal oil heated plant may be more feasible. This is because the physical equipment size of the circulated inert gas-based plant increases disproportionally.

Technical Specifications of Our Hydrocarbon

Our Hydrogen Generator is an inventive solution for producing pure hydrogen that is cost-effective. It employs advanced engineering and an efficient design to provide hydrogen at a much lower cost than other options, which helps to optimize your production process.
Technical Specification Steam Methane Reformer Methanol Reforming
Feedstock Natural Gas (Methane), LPG, Naphtha Methanol (e.g. British Standard BS 506)
Capacity Range 200 – 6,500 Nm³/hr (single reformer) 200 – 5,000+ Nm³/hr
Hydrogen purity 99.999% by vol 99.999% by vol
Hydrogen delivery pressure 15 Bar 15 Bar
Operation Automatic, PLC Controlled Automatic, PLC Controlled
By-product Export steam Export steam

Major Applications

Our steadfast commitment to research and development has established us as pioneers in the field of pure hydrogen technologies, with widespread applications in various industries globally. By continuously emphasizing innovation, we have secured our position as industry leaders in meeting the diverse demands for hydrogen in various industrial sectors.

Heat Treatment Furnaces
Stainless Steel bright annealing
Carbon Steel bright annealing
Galvanizing
Reducing furnace atmosphere
Sintering
Automobile Industry
For Nitrogen Generation Plants
Pipe Manufacturing Industry

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