Embarking on a new frontier in nitrogen gas generation technology, Gaztron proudly presents its Membrane Type Nitrogen Gas Generator – an innovative solution designed to cater to diverse industrial needs. As a pioneering force in manufacturing and exporting nitrogen gas generators, Gaztron continues to redefine industry standards with cutting-edge products.
Our Membrane Type Nitrogen Gas Generator is engineered to deliver a reliable and continuous supply of nitrogen gas, perfectly tailored for a wide spectrum of applications. With a focus on versatility, efficiency, and cost-effectiveness, Gaztron’s Membrane Type Generator ensures that businesses can optimize their nitrogen gas requirements with ease.
What sets Gaztron’s Membrane Type Nitrogen Gas Generator apart is its advanced membrane technology, providing a seamless separation of nitrogen from other gases. This results in a nitrogen purity level that meets the highest industry standards, ensuring the gas produced is free from impurities and contaminants.
Gaztron’s commitment to excellence is reflected in the impeccable design of the Membrane Type Generator, guaranteeing not only purity but also reliability. This state-of-the-art solution caters to the evolving needs of industries such as pharmaceuticals, electronics, food packaging, and chemical processes.
With Gaztron, you’re not just choosing a nitrogen gas generator; you’re investing in a forward-thinking approach to gas generation. Our Membrane Type Nitrogen Gas Generator is poised to revolutionize your operations by providing a consistent and high-purity nitrogen supply. Trust Gaztron to be your partner in achieving unparalleled performance and efficiency in your industrial processes. Experience the future of nitrogen gas generation with Gaztron’s Membrane Type Nitrogen Gas Generator – where innovation meets reliability.
Applications
Nitrogen Blanketing Storage Tanks
Nitrogen Inertization for Coal Mill
Food Packaging Industry
Electronics Industry
Metallurgical Industry
Brazing Industry
Coal Mine Fire Prevention
Chemical Industry
Metal Welding and Cutting
Technical Specifications
- Unmatched Flow Precision:Gaztron introduces its Membrane Type Nitrogen Gas Generator, offering precise control over flow rates tailored to your specific needs. Experience a versatile range, from 5 Nm3/hr to 1000 Nm3/hr, ensuring optimal gas production whether you operate on a small scale or as an industrial powerhouse.
- Exemplary Purity Standards:Our Membrane Type Nitrogen Gas Generator sets a new benchmark for purity, delivering exceptional levels from 99.9995% (5 PPM) to an outstanding 99.9999% (1 PPM). With Gaztron, rest assured that your nitrogen gas meets the strictest requirements, optimizing efficiency and minimizing operational risks.
- Controlled Dew Point Precision:Gain precise control over the dew point of nitrogen gas with Gaztron’s advanced membrane technology. Experience a dew point range from -40 degrees Celsius to an impressive -80 degrees Celsius, ensuring stability in your processes even in the most challenging environments.
- Adaptable Pressure Parameters:Tailor the pressure settings to meet your diverse industrial needs. The Membrane Type Nitrogen Gas Generator accommodates pressure ranges from 5 kg/cm2 to 140 kg/cm2, providing flexibility for high-pressure applications or lower operating pressures. Gaztron ensures your nitrogen supply is optimized, regardless of your specific requirements.
Choose Gaztron’s Membrane Type Nitrogen Gas Generator for a technological breakthrough that guarantees unmatched performance, versatility, and precision in meeting your industrial nitrogen needs.
Available Models
| Models | Capacity |
|---|---|
| GAZ-MEM-05 | 0 TO 5 NM3/HR |
| GAZ-MEM-10 | 6 TO 10 NM3/HR |
| GAZ-MEM-20 | 11 TO 20 NM3/HR |
| GAZ-MEM-30 | 21 TO 30 NM3/HR |
| GAZ-MEM-50 | 31 TO 50 NM3/HR |
| GAZ-MEM-100 | 51 TO 100 NM3/HR |
Primary equipment utilized
- Air Compressor
- After Cooler
- Moisture Separator
- Air Dryer
- Air Receiver
- Three Stage Air Filtration System
- Twin Tower PSA System with Automatic Valve
- Gas Mixture System
- Twin Tower Copper Filled – Copper Unit
- Gas Dryer
- Gas Storage tank
- Ammonia Cracker or Gas Cylinder Unit
- All accessories with Analyser, Auto Drain Valve, Safety Valve, PRV etc.
Operational principle
Gaztron’s Membrane Type Nitrogen Gas Generator unlocks a cost-effective and efficient way to produce nitrogen based on the principle of selective gas permeation. Let’s delve into the science behind this innovative technology:
Core Component: Hollow Polymer Fibers:
The heart of the system lies in hundreds or even thousands of hollow polymer fibers. These fibers are incredibly thin, with walls permeable to gases like oxygen and carbon dioxide but less so to nitrogen molecules. Imagine them as microscopic filters specifically designed for nitrogen.
Pressurized Air Feed:
Compressed air acts as the input source. This air, a mixture primarily of nitrogen (78%) and oxygen (21%), enters the generator under pressure.
Selective Permeation:
As the pressurized air flows through the fiber walls, a fascinating phenomenon occurs. Due to their varying sizes and kinetic energies, different gas molecules permeate the membrane at different rates. Oxygen and other smaller molecules like carbon dioxide readily pass through the fiber walls, driven by the pressure gradient. However, larger nitrogen molecules face more resistance, effectively “sieving” them out and concentrating them within the fiber lumen.
Nitrogen Enrichment:
This selective permeation process continuously depletes the air stream of oxygen and other gases, progressively enriching it with nitrogen. The “permeate” stream, containing the removed gases, exits the module to the atmosphere.
Nitrogen Output:
Meanwhile, the nitrogen-enriched gas, now the “retentate” stream, exits the other end of the fiber lumen as the purified product. Its purity level depends on the number of membrane stages and operating conditions, typically ranging from moderate to high purity (e.g., 95-99.9%).
Advantages
- Energy Efficiency: Requires less energy compared to PSA generators, leading to lower operating costs and a smaller environmental footprint.
- Compact Design: Smaller and lighter than PSA systems, making them ideal for space-constrained environments.
- Simplified Maintenance: Fewer moving parts and easily replaceable membranes minimize downtime and maintenance costs.
- Continuous Operation: Delivers a continuous flow of nitrogen, unlike PSA systems that require regeneration cycles.
Scope of Services & Engineering
- Fundamental analysis of customer’s system
- Gathering data on the installed system
- Developing comprehensive details of the civil, electrical, and instrumentation systems based on the design
- Overseeing the installation of the system
Delivery Period
- 45 days
3D Reference Technical Drawing
What makes us different
Efficient & Robust Perfomance
Customizability
Reliability
Simple Installation
Remote Monitoring
High Profile Customers
Lowest Energy Consumption
Highly Skilled Technical Team
International Certification
After Sale Service
Own Manufacturing Facility
Fully Automatic Plants
Payback
If your business relies on a steady supply of nitrogen, you’re likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up.
While the initial investment may seem daunting, Gaztron’s nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you’ll have the peace of mind of a reliable, cost-effective nitrogen supply that’s under your control.
| Month | Saving (INR) | Gas Consumption (NM3) |
|---|---|---|
| Month 1 | ₹ 19,250 | 1750 |
| Month 2 | ₹ 34,650 | 3150 |
| Month 3 | ₹ 89,750 | 8150 |
| Month 4 | ₹ 1,44,650 | 13150 |
| Month 5 | ₹ 1,99,850 | 18150 |
| Month 6 | ₹ 2,54,650 | 23150 |
| Month 7 | ₹ 3,09,650 | 28150 |
| Month 8 | ₹ 3,64,650 | 33150 |
| Month 9 | ₹ 4,19,650 | 38150 |
| Month 10 | ₹ 4,74,650 | 43150 |
| Month 11 | ₹ 5,29,650 | 48150 |
| Month 12 | ₹ 5,84,650 | 53150 |
Say goodbye!!! to the headaches of nitrogen tank rental and delivery, and say hello to the convenience and cost savings of on-site nitrogen generation plant with Gaztron. Invest in a long-term solution that will benefit your business for years to come.