Gaztron Engineering Private Limited is a globally recognized manufacturer specializing in the design, fabrication, and testing of ASME U Stamp-certified pressure equipment. With a focus on stringent compliance with the ASME Boiler and Pressure Vessel Code (BPVC) Section VIII, Division 1, we deliver engineered solutions for the safe storage and handling of gases, air, and industrial fluids under pressure.

Our product portfolio spans diverse industries such as oil and gas, petrochemical, power generation, pharmaceuticals, and cryogenics, where safety, reliability, and efficiency are critical.

ASME U Stamp Compliance: Key Technical Standards

We adhere to the following critical clauses and requirements of the ASME BPVC Section VIII, Division 1 in our manufacturing processes:

1. Design Standards (UG-22, UG-23, Appendix 2)
   
   • Incorporation of internal and external pressure, temperature, and wind or seismic loads.
   • Flange design and bolting calculations verified through Appendix 2 standards for leak-free performance.
2. Material Selection and Traceability (UG-4 to UG-14)
   
   • Materials conform to ASME Section II standards.
   • Full traceability ensured through Material Test Certificates (MTC).
3. Fabrication and Welding (UW-3 to UW-40)
   
   • Welding procedures comply with ASME Section IX, ensuring high-quality weld integrity.
   • Welder and welding operator qualifications verified under QW-301 and QW-320.
4. Inspection and Testing (UG-90 to UG-103)
   
   • Non-destructive examinations (NDE) such as RT (UW-51), UT, and PT ensure defect-free construction.
   • Hydrostatic and pneumatic testing as per UG-99 and UG-100 to validate operational safety.
5. Safety Features (UG-125 to UG-137)
   
   • Integration of pressure relief devices, ensuring compliance with UG-126.
   • Proper nozzle reinforcement designed as per UG-39 and UG-40.
6. Marking, Certification, and Documentation (UG-115 to UG-120)
   
   • Application of U Stamp only after third-party inspection by an Authorized Inspector (AI).
   • Comprehensive documentation provided, including Design Data Reports (UG-120).

Our U Stamp-Certified Products

1. Storage Tanks for Gases and Air

• Designed to ASME UG-22 standards for internal and external pressure, temperature, and seismic considerations.
• Material specifications compliant with UG-4, ensuring corrosion resistance and durability.
• Vertical and horizontal configurations with nozzle design per UG-39 for optimal functionality.

2. Air Receivers

• Designed to ensure compressed air safety under UG-25.
• Integration of pressure relief devices as per UG-126.
• Hydrostatic testing conducted under UG-99 for structural validation.

3. Heat Exchangers

• Designed for high-efficiency thermal energy transfer, meeting UHX rules for heat exchanger tubesheets.
• Conformance with UG-44 for nozzle reinforcement and UG-45 for nozzle neck thickness.
• NDE techniques like RT and UT applied per UW-51 and UG-93 to ensure defect-free welds.

4. Columns and Towers

• Engineered for distillation, separation, and chemical refining under UG-23.
• Structural integrity validated using Appendix 2 for flange joints.
• Advanced NDE techniques and pneumatic testing as per UG-100 to ensure operational safety.

5. Custom Pressure Equipment

• Tailored to meet specific client needs, ensuring compliance with UG-22 for pressure and load conditions.
• Design validation through Finite Element Analysis (FEA) and ASME UG-37 for nozzle reinforcement.
• Hydrostatic and pneumatic testing performed per UG-99 and UG-100.

Industries Served

1. Oil and Gas
   
   • Pressure vessels and storage tanks for refining and exploration processes.
2. Petrochemical and Chemical Processing
   
   • Custom columns, towers, and heat exchangers designed for safe chemical handling.
3. Power Generation
   
   • Air receivers and pressure equipment for thermal, nuclear, and renewable energy plants.
4. Pharmaceutical and Cryogenic Applications
   
   • Storage tanks and pressure vessels for oxygen and other critical medical gases.
5. Manufacturing and Automotive
   
   • Compressed air systems and specialized pressure vessels for industrial applications.

Quality Assurance and Safety

Design Validation

• Compliance with UG-22 design criteria and Appendix 4 for low-temperature operation.
• Advanced software tools for Finite Element Analysis (FEA).

Welding Excellence

• Welding procedures strictly follow ASME Section IX, ensuring defect-free fabrication.
• Welder performance regularly evaluated per QW-320.

Inspection and Testing

• RT and UT for weld integrity under UW-51.
• Pneumatic and hydrostatic testing as per UG-99 and UG-100 for structural and operational safety.

Certification and Traceability

• U Stamp applied post-Authorized Inspector (AI) approval.
• Full documentation provided, including Manufacturer’s Data Report (UG-120).

Why Gaztron Engineering?

• Technical Expertise: Decades of experience in U Stamp-certified pressure equipment manufacturing.
• Compliance and Quality: Adherence to ASME BPVC standards for global reliability and safety.
• Advanced Testing: Comprehensive NDE and performance testing for zero-defect delivery.
• Custom Solutions: Tailored designs to meet unique industrial requirements.
• Global Reach: Trusted supplier for clients across diverse industries worldwide.

Contact Us

• Phone: +91 8447203393, +91 7452999084
• Email: info@gaztro.IN
• Website: www.gaztronindia.com
• Address: 179, UK 1, Ecotech 3, Greater Noida – 201306, India