Gaztron Engineering Private Limited is a prominent leader in India, We specialise in the designing and manufacturing of advanced Ammonia Cracking Purifier Units. Our unwavering commitment to quality and innovation has propelled us to the forefront of the industry.
Our comprehensive range of Ammonia Cracking Purifier Units is meticulously designed to accommodate various capacities, ranging from 5 Nm3/hr to 50 Nm3/hr, while ensuring optimal performance. These units are engineered to operate within a wide pressure range of 0.5 Kg/cm2 to 5.5 Kg/cm2, effectively meeting the diverse requirements of different industrial sectors.
A standout feature of our units is their exceptional dew point capability, capable of achieving temperatures as low as -80°C. This remarkable performance guarantees the utmost purity and quality of the processed gas, instilling confidence in our clients.
Furthermore, our Ammonia Cracking Purifier Units yield cracked ammonia compositions consisting of 75% hydrogen and 25% nitrogen. This ideal composition empowers our clients to leverage the desired gas properties efficiently, catering to their specific operational needs with precision.
At Gaztron Engineering Private Limited, our unwavering dedication to excellence and customer satisfaction is a testament to our success. Our team of seasoned professionals ensures meticulous attention to detail in every aspect of our units, from design to manufacturing, resulting in superior performance, reliability, and longevity.
We invite you to join us and experience the epitome of Ammonia Cracking Purifier Units. Engineered to exceed industry standards, our units are tailored to enhance your operations with unmatched efficiency, productivity, and exceptional gas purity. Partner with Gaztron Engineering Private Limited and unlock new levels of success for your business.
Major Applications
Our unwavering dedication to research and development has established us as frontrunners in ammonia cracker technologies, which find widespread applications in various industries worldwide. Our continuous focus on innovation has positioned us as industry leaders in meeting the demand for hydrogen or hydrogen-nitrogen mixtures in diverse industrial sectors such as:-
Heat Treatment Furnaces
Stainless Steel bright annealing
Carbon Steel bright annealing
Galvanizing
Reducing furnace atmosphere
Sintering
Automobile Industry
For Nitrogen Generation Plants
Pipe Manufacturing Industry
Technical Specifications
| Models | Capacity |
|---|---|
| GAZ-NH3-05 | 0 TO 5 NM3/HR |
| GAZ-NH3-10 | 6 TO 10 NM3/HR |
| GAZ-NH3-20 | 11 TO 20 NM3/HR |
| GAZ-NH3-30 | 21 TO 30 NM3/HR |
| GAZ-NH3-50 | 31 TO 50 NM3/HR |
Technical Specifications
Gaztron’s Ammonia cracking Purifier Unit is a highly efficient system designed to purify ammonia. It comprises two vessels filled with Molecular Sieves, with one vessel undergoing purification while the other is in the regeneration phase. The cycle time of the unit is adjustable to suit specific requirements.
The Molecular Sieves employed in the system effectively eliminate un-cracked ammonia and moisture, ensuring thorough purification. To facilitate the process, a 3-Way inlet valve and 3-Way outlet valve, along with two 2-Way valves for exhaust lines, are incorporated between the two drying towers. These valves automatically open and close as per a controlled timer, enhancing operational convenience.
For Molecular Sieve regeneration, a uniform temperature of 200 degrees Celsius is required. This heating process restores the Sieves’ effectiveness. Gaztron’s Ammonia cracking Purifier Unit is not only highly efficient but also characterized by low power consumption and user-friendly operation, making it an ideal choice for ammonia purification needs.
For Molecular Sieve regeneration, a uniform temperature of 200 degrees Celsius is required. This heating process restores the Sieves’ effectiveness. Gaztron’s Ammonia cracking Purifier Unit is not only highly efficient but also characterized by low power consumption and user-friendly operation, making it an ideal choice for ammonia purification needs.
Gaztron’s Ammonia Cracker Purifier Unit offers a versatile range of flow capacities, ranging from 2 Nm3/hr to 20 Nm3/hr, making it suitable for a wide range of ammonia processing needs. This flexibility ensures that customers can select the appropriate flow rate to match their specific production requirements, optimizing efficiency and productivity.
The unit delivers cracked ammonia gas with a composition of 75% hydrogen and 25% nitrogen, providing a precise and consistent output for various applications. With a remarkable dew point achievement of up to -80 degrees Celsius, the Ammonia Cracker Purifier Unit effectively removes moisture, ensuring the purity and quality of the cracked ammonia gas. Additionally, the unit supports a wide pressure range, from 1 kg/cm2 to 5 kg/cm2, making it adaptable to different systems and processes.
Gaztron’s Ammonia Cracker Purifier Unit combines versatility, precision, and efficiency, making it an ideal choice for customers seeking a reliable solution for ammonia cracking and purification.
The primary equipment utilized
- Ammonia manifold complete with isolation valves
- Ammonia Regulator Ammonia Pressure regulator to reduce pressure valve
- standby Regulator
- Finned cooler complete with moisture separator.
- Cracked Gas Flow Meter
- Heat Exchanger
- Ceramic fiber lined electrically heated furnace
- Retort filled with Nickel catalyst
- Cracked Gas Purifier with Desiccant
- Electrical control panel fully wired with required indicator
- Instrumentation like low & high pressure switches
- Safety, valves, flow switches, temp. Controllers etc.
- All inter connected piping within battery limit
- Cracked Gas Purifier with Desiccant
Operational Principle
The Ammonia Cracker Purifier Unit is employed downstream of the Ammonia Cracker Unit to eliminate un-cracked Ammonia and moisture. It consists of two vessels filled with Molecular Sieves. One vessel operates in the purification cycle while the other undergoes regeneration. The cycle time can be adjusted as per requirements. The Molecular Sieves effectively remove un-cracked Ammonia and moisture. To control the process, a 3-Way inlet valve and a 3-Way outlet valve, along with two 2-Way valves for exhaust lines, are installed between the two drying towers. These valves automatically open and close according to a preset timer.
During the regeneration process of the Molecular Sieves, they are heated to a temperature of 200 degrees Celsius. The high temperature causes the moisture and Ammonia absorbed in the Molecular Sieves to be released along with dry cracked gas. After regeneration, the bed is allowed to cool naturally to reach ambient temperature. Temperature Indicators are provided in the Molecular Sieve Towers to monitor these conditions. The dry and purified cracked gas then passes through a Rota meter before entering the system.
Advantages
- On-site Ammonia cracking Unit to get Cracked Ammonia
- It is economical Process to get Cracked Ammonia
- It is easy to operate and less maintenance
- Less space required
Delivery Period
- 45 days
3D Reference Technical Drawing
Features
Customizability
Our goal is zero incidents and our lost time frequency rate is industry leading.
Fully Automatic Plants
Our goal is zero incidents and our lost time frequency rate is industry leading.
Remote Monitoring
Our goal is zero incidents and our lost time frequency rate is industry leading.
Highly Skilled Technical Team
Our goal is zero incidents and our lost time frequency rate is industry leading.
Efficient & Energy-Saving
Our goal is zero incidents and our lost time frequency rate is industry leading.
Reliability
Our goal is zero incidents and our lost time frequency rate is industry leading.