Gaztron Engineering

Gaztron’s PSA Nitrogen Gas Generator: Revolutionizing Fertilizer Production with On-Site Nitrogen Purity
The fertilizer industry stands on a pillar of efficiency and precision. Nitrogen, a crucial element for plant growth, requires a reliable and cost-effective production process. Gaztron’s Pressure Swing Adsorption (PSA) Nitrogen Gas Generator steps in as a game-changer, offering on-site, high-purity nitrogen generation tailored to your specific needs.

The Science Behind the Gaztron Advantage

  • Our generators utilize advanced PSA technology, separating nitrogen from compressed air through selective adsorption on Carbon Molecular Sieve (CMS).
  • Purity levels range from 95% to 99.9999%, meeting the exacting demands of various fertilizer production processes.
  • Modular design allows for easy scalability, adapting to production increases or decreases.

Applications in Fertilizer Manufacturing

In the fertilizer production landscape, nitrogen assumes a pivotal role in safeguarding product quality and optimizing manufacturing processes. Nitrogen is employed for various applications, including inerting, blanketing, and purging, each contributing to different stages of fertilizer production.

  • Inerting during Ammonia Synthesis:In the synthesis of ammonia, a key component of many fertilizers, maintaining an inert atmosphere is crucial to prevent undesired reactions and enhance the yield. Gaztron’s PSA Nitrogen Gas Generators play a pivotal role in providing a consistent and reliable source of high-purity nitrogen for inerting during ammonia synthesis. This ensures optimal conditions for the production of high-quality ammonia, a cornerstone of fertilizer manufacturing.
  • Blanketing for Fertilizer Storage:Nitrogen blanketing is indispensable in the storage of fertilizers to prevent oxidation, moisture absorption, and caking. Gaztron’s generators facilitate efficient blanketing by supplying a continuous stream of nitrogen to create a protective atmosphere above stored fertilizers. This not only preserves the quality of the products but also extends their shelf life, ensuring that manufacturers deliver superior fertilizers to the market.
  • Purging for Quality Assurance:During various stages of fertilizer manufacturing, purging is essential to eliminate impurities and moisture, ensuring the end product meets stringent quality standards. Gaztron’s nitrogen generators offer precise control over the purging process, contributing to the production of high-purity fertilizers with enhanced nutrient content.

Why Choose Gaztron?

  • Cost-Effectiveness: Eliminate reliance on expensive bulk nitrogen deliveries, reducing transportation costs and long-term dependence.
  • Self-Sufficiency: No more disruptions from external nitrogen supply fluctuations, ensuring uninterrupted production and timely deliveries.
  • Environmental Sustainability: Reduce carbon footprint by minimizing transportation emissions and opting for an energy-efficient solution.
  • Customization: Tailored solutions based on your specific nitrogen requirements, production capacity, and desired purity level.
  • Unmatched Reliability: Robust design and high-quality components ensure uninterrupted operation and minimal maintenance downtime.
  • Expert Support: Our team of dedicated engineers provides 24/7 support, ensuring the smooth operation of your nitrogen generation system.

Contact Us Today

Optimize your fertilizer production process with Gaztron’s cutting-edge PSA Nitrogen Gas Generators. Contact us today to discuss your specific requirements and let our experts help you achieve your goals with ease. Together, we can create a more efficient, sustainable, and profitable future for your fertilizer production.

3D Reference Technical Drawing

What makes us different

Efficient & Robust Perfomance
Customizability
Reliability
Simple Installation
Remote Monitoring
High Profile Customers
Lowest Energy Consumption
Highly Skilled Technical Team
International Certification
After Sale Service
Own Manufacturing Facility
Fully Automatic Plants

Payback

If your business relies on a steady supply of nitrogen, you’re likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up.

While the initial investment may seem daunting, Gaztron’s nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you’ll have the peace of mind of a reliable, cost-effective nitrogen supply that’s under your control.

Month Saving (INR) Gas Consumption (NM3)
Month 1 ₹ 19,250 1750
Month 2 ₹ 34,650 3150
Month 3 ₹ 89,750 8150
Month 4 ₹ 1,44,650 13150
Month 5 ₹ 1,99,850 18150
Month 6 ₹ 2,54,650 23150
Month 7 ₹ 3,09,650 28150
Month 8 ₹ 3,64,650 33150
Month 9 ₹ 4,19,650 38150
Month 10 ₹ 4,74,650 43150
Month 11 ₹ 5,29,650 48150
Month 12 ₹ 5,84,650 53150

Say goodbye!!! to the headaches of nitrogen tank rental and delivery, and say hello to the convenience and cost savings of on-site nitrogen generation plant with Gaztron. Invest in a long-term solution that will benefit your business for years to come.

Request a quote.