Gaztron Engineering

Gaztron’s PSA Nitrogen Gas Generators: Revolutionizing the Printing Industry with Precision and Efficiency
The printing industry demands precision and quality at every stage. From prepress and press operations to post-press finishing, maintaining an optimal environment is crucial for consistent, high-quality results. That’s where Gaztron’s Pressure Swing Adsorption (PSA) Nitrogen Gas Generators step in, offering a safe, reliable, and cost-effective solution for a variety of printing applications.

Technical Expertise, Tailored Solutions
Gaztron’s nitrogen generators leverage cutting-edge PSA technology, separating nitrogen from compressed air through selective adsorption. This process delivers high-purity nitrogen gas (up to 99.9999%) tailored to your specific printing needs. We offer a wide range of flow rates and pressure configurations to perfectly match your production demands, ensuring optimal performance and minimal gas waste.

What is a PSA Nitrogen Gas Generator and How Does it Benefit the Printing Industry?

Gaztron’s PSA Nitrogen Gas Generators utilize Pressure Swing Adsorption (PSA) technology to separate nitrogen from compressed air. This nitrogen, with purities ranging from 90% to 99.9999%, plays a crucial role in various printing applications:

  • Laser Cutting: Nitrogen acts as an assist gas, enhancing the cutting process by:
  • Improving cut quality: Minimizing dross and burrs, ensuring clean, precise cuts with minimal post-processing.
  • Boosting cutting speed: By removing molten material from the kerf, enabling faster cutting and increased productivity.
  • Preventing oxidation: Eliminating the risk of fire and material discoloration, maintaining the integrity of sensitive substrates.
  • Digital Printing: Nitrogen plays a vital role in:
  • Inkjet drying: Accelerating ink drying times, improving print quality, and boosting production speed.
  • Web cleaning: Removing static electricity and dust particles, preventing ink smearing and ensuring crisp, vibrant prints.
  • Controlling humidity: Maintaining consistent humidity levels to prevent paper jams and ensure dimensional stability.
  • Flexographic Printing: Nitrogen is used for:
  • Blanket cleaning: Removing ink residue and maintaining optimal print quality.
  • Pressurization: Maintaining consistent printing pressure for accurate registration and color consistency.
  • Solvent recovery: Reducing solvent emissions and contributing to a more environmentally friendly printing process.

Why Choose Gaztron for Your Nitrogen Gas Generation Needs?

  • Tailored Solutions: We offer a wide range of PSA Nitrogen Gas Generators with varying capacities and purities to perfectly match your specific printing requirements.
  • Unmatched Efficiency: Our generators are designed for energy-efficient operation, minimizing your operating costs and environmental impact.
  • Exceptional Reliability: We utilize high-quality components and rigorous quality control processes to ensure your generator delivers consistent, reliable performance.
  • Expert Support: Our team of experienced engineers provides comprehensive support, from initial consultation to installation, maintenance, and troubleshooting.
  • Industry-Leading Expertise: With years of experience in the printing industry, we understand your unique challenges and can offer customized solutions to optimize your printing processes.

Investing in a Gaztron PSA Nitrogen Gas Generator is an investment in your printing business. You’ll benefit from

  • Enhanced print quality and consistency
  • Increased production speed and efficiency
  • Reduced operating costs and environmental impact
  • Improved safety and workplace environment

Ready to take your printing business to the next level?
Contact Gaztron today to discuss your specific nitrogen gas generation needs and discover how our solutions can help you achieve your goals with ease.
Let’s partner to revolutionize your printing processes with precision, efficiency, and unwavering reliability.

3D Reference Technical Drawing

What makes us different

Efficient & Robust Perfomance
Customizability
Reliability
Simple Installation
Remote Monitoring
High Profile Customers
Lowest Energy Consumption
Highly Skilled Technical Team
International Certification
After Sale Service
Own Manufacturing Facility
Fully Automatic Plants

Payback

If your business relies on a steady supply of nitrogen, you’re likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up.

While the initial investment may seem daunting, Gaztron’s nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you’ll have the peace of mind of a reliable, cost-effective nitrogen supply that’s under your control.

Month Saving (INR) Gas Consumption (NM3)
Month 1 ₹ 19,250 1750
Month 2 ₹ 34,650 3150
Month 3 ₹ 89,750 8150
Month 4 ₹ 1,44,650 13150
Month 5 ₹ 1,99,850 18150
Month 6 ₹ 2,54,650 23150
Month 7 ₹ 3,09,650 28150
Month 8 ₹ 3,64,650 33150
Month 9 ₹ 4,19,650 38150
Month 10 ₹ 4,74,650 43150
Month 11 ₹ 5,29,650 48150
Month 12 ₹ 5,84,650 53150

Say goodbye!!! to the headaches of nitrogen tank rental and delivery, and say hello to the convenience and cost savings of on-site nitrogen generation plant with Gaztron. Invest in a long-term solution that will benefit your business for years to come.

Request a quote.