Gaztron stands as the paramount name in India’s realm of manufacturing and exporting, specializing in the production of cutting-edge Ultra-pur Nitrogen gas generators, particularly the esteemed CU – DX model PSA based generators and plants. Our relentless pursuit of excellence has positioned us at the forefront of the industry, leading the way with groundbreaking technology and innovative solutions.
At Gaztron, we take immense pride in our diverse array of CU – DX Model Nitrogen Gas Generators, each one meticulously designed to deliver unparalleled performance. Our generators are engineered to produce nitrogen gas of the highest purity, boasting an astounding 99.9999% purity level (1 PPM). This remarkable achievement ensures that the nitrogen generated is absolutely free from any impurities, be it oxygen or hydrogen.
The driving force behind our success lies in our unwavering commitment to perfection and adherence to stringent quality standards. We have meticulously crafted our CU – DX Model Nitrogen Gas Generator to eliminate even the slightest traces of hydrogen content, guaranteeing an immaculate end-product. This level of purity is unparalleled in the industry, making Gaztron’s nitrogen gas a clear choice for a myriad of critical applications.
With Gaztron’s CU – DX Model Nitrogen Gas Generator, customers can rely on a seamless and continuous supply of ultra-pure nitrogen gas, critical for various industries, including pharmaceuticals, electronics, food packaging, and chemical processes. Our generator’s cutting-edge technology ensures efficiency, reliability, and cost-effectiveness, making it the ultimate choice for businesses seeking to optimize their nitrogen gas requirements.
When it comes to innovation, quality, and reliability, Gaztron emerges as the undisputed leader in the field of Ultra-pur Nitrogen gas generators. Our team of experts consistently strives to stay at the vanguard of technological advancements, empowering our customers with state-of-the-art solutions to meet their evolving needs.
Gaztron’s CU – DX Model Nitrogen Gas Generator stands tall as a symbol of excellence in the realm of nitrogen gas generation. With its unmatched purity of 99.9999% (1 PPM) and zero hydrogen content, our generator ensures a level of nitrogen purity that sets new industry standards. When choosing Gaztron, you are not only selecting a product; you are investing in an unwavering commitment to quality and performance that will elevate your operations to new heights. Trust Gaztron for all your ultra-pure nitrogen gas needs and experience the difference that true excellence can make for your business.
Applications
Nitrogen Blanketing Storage Tanks
Nitrogen Inertization for Coal Mill
Food Packaging Industry
Electronics Industry
Metallurgical Industry
Brazing Industry
Coal Mine Fire Prevention
Chemical Industry
Metal Welding and Cutting
Technical Specifications
- Extensive Flow Range: Achieve exceptional gas production rates with our nitrogen gas generator plant, capable of handling flow ranges from 5 Nm3/hr to a staggering 1000 Nm3/hr. Whether you operate a small-scale facility or an industrial powerhouse, we have the perfect solution to cater to your demands.
- Unrivaled Purity Levels: Experience purity like never before with our CU-DX Model. Our nitrogen gas generator ensures purity levels ranging from an impressive 99.9995% (5 PPM) to a staggering 99.9998% (2 PPM). Rest assured, your applications will benefit from the utmost purity, boosting efficiency and minimizing operational risks.
- Optimal Dew Point: With Gaztron’s nitrogen gas generator, you gain precise control over the dew point of nitrogen gas. Witness the dew point range from -40 degrees centigrade to an impressive -80 degrees centigrade, ensuring your processes remain stable even in the harshest environments.
- Versatile Pressure Ranges: Our CU-DX Model caters to diverse industrial needs with nitrogen gas pressure ranging from 5 kg/cm2 to 7 kg/cm2. Whether you require high-pressure applications or lower operating pressures, Gaztron has you covered.
When it comes to nitrogen gas generation, Gaztron’s CU-DX Model stands head and shoulders above the competition. Our cutting-edge technology, combined with precision engineering, guarantees unparalleled performance, reliability, and cost-efficiency.
Available Models
| Models | Capacity |
|---|---|
| GAZ-CUDX-05 | 0 TO 5 NM3/HR |
| GAZ-CUDX-10 | 6 TO 10 NM3/HR |
| GAZ-CUDX-20 | 11 TO 20 NM3/HR |
| GAZ-CUDX-30 | 21 TO 30 NM3/HR |
| GAZ-CUDX-50 | 31 TO 50 NM3/HR |
| GAZ-CUDX-100 | 51 TO 100 NM3/HR |
Primary equipment utilized
- Air Compressor
- After Cooler
- Moisture Separator
- Air Dryer
- Air Receiver
- Three Stage Air Filtration System
- Twin Tower PSA System with Automatic Valve
- Gas Mixture System
- Twin Tower Copper Filled – Copper Unit
- Gas Dryer
- Gas Storage tank
- Ammonia Cracker or Gas Cylinder Unit
- All accessories with Analyser, Auto Drain Valve, Safety Valve, PRV etc.
Operational principle
At Gaztron, we take immense pride in presenting our cutting-edge Nitrogen Gas Generator Plant – the CU-DX Model. This state-of-the-art system operates on a highly advanced and efficient principle, setting new standards in the industry.
The primary goal of our CU-DX Model is to achieve an impressive purity level of 99.9% for Nitrogen gas – a feat accomplished flawlessly by our Standard Model of Nitrogen Gas Generator. This exceptional level of purity ensures that your applications and processes receive the highest-quality Nitrogen, free from impurities that might hinder their performance.
Here’s where the magic happens: The Nitrogen, already boasting an exceptional 99.9% purity, undergoes a meticulous purification process. It is meticulously passed through a specially designed tower filled with a top-grade Copper catalyst, while being subjected to a precisely controlled temperature of 180 degrees Celsius. This ingenious process works wonders, reducing the oxygen content from a mere 0.1% to virtually negligible PPM levels.
The result? A nitrogen stream of unparalleled purity, meeting the most stringent industry requirements and exceeding your expectations. Our CU-DX Model stands as a testament to Gaztron’s unwavering commitment to delivering the most efficient and reliable Nitrogen Gas Generator Plant on the market.
At Gaztron, we go above and beyond to ensure that our Nitrogen Gas Generator Plant operates at peak efficiency. Our cutting-edge Changeover and Regeneration process are designed to optimize productivity and deliver an unmatched level of purity in the final product.
The Changeover process is seamlessly integrated into the system, occurring after every 4-hour cycle. During this phase, the running tower transitions into the regeneration phase while the regenerated tower takes over the production of pure Nitrogen. This seamless transition ensures uninterrupted Nitrogen supply, maximizing productivity and minimizing downtime.
The magic of our Regeneration process lies in its ability to produce pure Copper, a crucial component for the Nitrogen generation process. To achieve this, pure Nitrogen is passed through a Copper Oxide tower at a precisely controlled temperature of 175 degrees Celsius, along with hydrogen. The resulting chemical reaction yields Pure Copper, as shown in the following equation:
As a result of this ingenious reaction, the Nitrogen attains an extraordinary purity level of 99.9998%, representing a mere 2PPm of impurities. We take immense pride in consistently delivering Nitrogen of such exceptional quality, surpassing industry standards and meeting the most demanding requirements.
However, we understand that in certain reactions, water moisture can be generated as a byproduct, presenting a potential challenge. But fear not! Our solution involves passing the Gas through our state-of-the-art Gas Dryer, expertly designed to remove any traces of moisture and achieve the desired Dew Point.
At Gaztron, we leave no stone unturned in our quest for perfection. Our Changeover and Regeneration process stand as a testament to our unwavering commitment to providing top-of-the-line gas generation solutions that redefine industry standards.
Choose Gaztron today, and experience the confidence of reliable, high-purity Nitrogen production for all your critical applications. Partner with us to elevate your gas generation experience and stay ahead of the competition.
Advantages
- PSA units offer the advantage of on-site availability, ensuring readily accessible Nitrogen supply.
- Compared to other cryogenic processes, PSA units prove to be a more economical solution.
- During shutdowns, PSA units result in minimal financial losses compared to traditional cryogenic methods.
- The ease of availability and accessibility of PSA units enables quick delivery and purchase options.
- Adopting PSA units ensures a reliable and efficient source of Nitrogen for optimized processes and cost-effectiveness.
Scope of Services & Engineering
- Fundamental analysis of customer’s system
- Gathering data on the installed system
- Developing comprehensive details of the civil, electrical, and instrumentation systems based on the design
- Overseeing the installation of the system
Delivery Period
- 45 days
3D Reference Technical Drawing
What makes us different
Efficient & Robust Perfomance
Customizability
Reliability
Simple Installation
Remote Monitoring
High Profile Customers
Lowest Energy Consumption
Highly Skilled Technical Team
International Certification
After Sale Service
Own Manufacturing Facility
Fully Automatic Plants
Payback
If your business relies on a steady supply of nitrogen, you’re likely all too familiar with the challenges of renting and delivering bulky nitrogen cylinders. Not only do they take up valuable floor space and pose safety risks, but the associated costs, downtime, and contractual obligations can add up.
While the initial investment may seem daunting, Gaztron’s nitrogen generators typically pay for themselves in approximately 12 months, making them essentially free to operate after that point. Plus, you’ll have the peace of mind of a reliable, cost-effective nitrogen supply that’s under your control.
| Month | Saving (INR) | Gas Consumption (NM3) |
|---|---|---|
| Month 1 | ₹ 19,250 | 1750 |
| Month 2 | ₹ 34,650 | 3150 |
| Month 3 | ₹ 89,750 | 8150 |
| Month 4 | ₹ 1,44,650 | 13150 |
| Month 5 | ₹ 1,99,850 | 18150 |
| Month 6 | ₹ 2,54,650 | 23150 |
| Month 7 | ₹ 3,09,650 | 28150 |
| Month 8 | ₹ 3,64,650 | 33150 |
| Month 9 | ₹ 4,19,650 | 38150 |
| Month 10 | ₹ 4,74,650 | 43150 |
| Month 11 | ₹ 5,29,650 | 48150 |
| Month 12 | ₹ 5,84,650 | 53150 |
Say goodbye!!! to the headaches of nitrogen tank rental and delivery, and say hello to the convenience and cost savings of on-site nitrogen generation plant with Gaztron. Invest in a long-term solution that will benefit your business for years to come.